Newly formed mats enter the customizable tunnel intelligent oven for precise thermal processing. These ovens, which can be built to specified lengths and feature multi-zone PID temperature control with an accuracy of ±2°C, ensure complete and uniform curing without deformation . This step is critical for achieving final material properties and dimensional stability.
Core Machinery & Technical Specifications
Car Mat Making Machine (Vulcanizing Press)
Control & Automation: Full PLC programming control enables easy operation and automated cycles, including mold in/out and ejection.
Performance & Output: Offer a plate size of 750x750 mm and can be configured for 2 or 4 working layers, effectively doubling or quadrupling output per cycle.
Durability & Stability: The high-force system with a dedicated oil design ensures stable, quiet operation with low failure rates.
Customizable Tunnel Intelligent Oven
Efficiency & Control: Equipped with PID microcomputer temperature controllers, the oven achieves uniform internal heat distribution. Its insulated tunnel design minimizes heat loss, reducing energy consumption after reaching the setpoint.
Adaptability: The oven length, temperature profiles (≥150°C), and conveyor speed (0-10 meters/min) can be tailored to specific product and throughput requirements .
Automated Dispensing Machines
Precision & Speed: With a high dispensing frequency of 600 times per minute and repeatable positioning accuracy, these machines enable high-volume production of complex designs for items like silicone wristbands and phone cases.
Labor Reduction: One machine can replace 4-6 skilled workers, drastically cutting labor costs and management overhead while increasing throughput.
Key Advantages & Economic Benefits
Maximized Labor Efficiency: The integrated automation from dispensing to curing minimizes human intervention. The dispensing stage alone can reduce labor needs by over 80% , allowing a small team to manage a high-volume operation.
High & Stable Production Yield: The vulcanizing press can produce multiple mats per cycle , while the oven's continuous operation and rapid curing cycles ensure non-stop production. This synergy significantly boosts daily output.
Consistent, Superior Product Quality:
The Car Mat Making Machine ensures precise mold positioning and 100% safety design to prevent mold damage.
The customizable tunnel intelligent oven provides uniform heating, preventing defects like warping or incomplete curing.
Energy Efficiency & Cost Savings: The use of servo motor systems in the core machinery can lead to energy savings of over 30% compared to traditional systems . The tunnel oven also consumes minimal power after reaching its set temperature .The dispensing machines offer exceptional accuracy of ±0.01 mm, ensuring every product meets exact design specifications.
Conclusion
This automated production line, featuring a robust Car Mat Making Machine, a customizable tunnel intelligent oven, and high-speed dispensing machines, provides a comprehensive technical solution for modern manufacturers. It effectively addresses key industrial challenges by drastically reducing manual labor, escalating production capacity, and guaranteeing unwavering product quality. For businesses aiming to lead in the competitive markets of automotive mats, PVC slipper uppers, silicone labels, or 3D toys, investing in this integrated system is a strategic move toward achieving superior productivity and profitability.
Dongguan Zhenying Machinery Equipment Co., LTD
